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Key deliverables:

Design and manufacture a plastic injection moulded component to better suit the clients needs for consistent quality at a competitive price. The injection moulded component converted a structural wooden component to plastic.



Large Australian manufacturer of access systems in the construction of large commercial, industrial and residential premises.


Design and produce an injection moulded component to replace the existing plywood being used in flooring and walkways. The chosen material that had been previously used was becoming poor in quality and representing a major OHS risk along with logistically becoming an issue for the client


Identified all the key areas including safety, quality and price to ensure all of the clients requirements were met. Value added by way of designing a unique clipping/assembly method which in turn saved the client considerable manufacturing and assembly time.

Produced the injection moulding tool and supplied quality injection moulded components that continues to exceed the clients expectations.


We have now manufactured this component for over 5 yrs and have seen our client dramatically increase its potential which has led to ongoing opportunities in other areas within their business.

Currently still saving the client thousands of dollars within their organisation through being supplied a far superior and consistent component to the previously used one. Along with the labour savings being made through the ease of assembly for the client the project in their words has been a major success.